A Comprehensive Guide On How To Bend Conduit For Electricians

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By wilderness

A conduit bending guide

Bending conduit is an integral part of an electrician's work, and this set of articles is designed to help electricians, whether a beginning apprentice or an experienced journeyman, to learn how to bend conduit.

The article you are reading is intended primarily as an "index" to the other pages that actually comprise the instructions and methods of a conduit bending guide. Links are provided further down to each type of bend, one to a discussion of the math behind bending emt, and a couple of other links to tools that might interest the professional electrician. By clicking on a particular link you will be taken to the page indicated for that conduit bend - please use your "back" button to return back to this index page.

This guide is a work in progress; while offsets and saddles are discussed on the page written for the beginning apprentice future pages are intended for a more in-depth look at these bends. If you don't find what you are looking for, please leave a note and I will try to accommodate you with future pages.

Common hand benders used by electricians.
See all 7 photos
Common hand benders used by electricians.

General considerations for bending EMT conduit

One of the biggest problems I see with electricians bending conduit is that they forget, or ignore, the constraints placed on the number of degrees permissable without a junction box. Many, many electricians will bend nothing but 90's and 30º angles, resulting in either a very difficult wire pull or unnecessary use of junction boxes. Remember, each junction box requires at the minimum a box, a cover plate, two conduit connectors and a few screws. There is likely to be wire splices used in the box, meaning more time, some wire nuts and perhaps a problem down the road troubleshooting bad makeup.

Always consider the minimum number of degrees necessary to accomplish what needs to be done. If an offset can be made with 10º bends (in a reasonable manner) instead of the typical 30º bends use the smaller bend. Going from a 30º to 10º offset will save 40º each time. Two such offsets in a conduit run (not uncommon) saves nearly a 90º bend and perhaps a junction box. If you are pulling the wire, you will appreciate the savings, and so will anyone else.

Anyone learning how to bend conduit will need to learn to think in three dimensions. Conduit runs do not always travel in a straight line; they can go up or down, right or left or anything in between. Learning to conceptualize the results of possible bends is not always easy, but with practice and time it will become almost second nature. Work on it - it will help minimize the degrees of bend needed.

A final note; please consider purchasing your own hand benders. Each bender is slightly different, with a little different feel and used just a little differently. While any bender can be used, once the skill is learned, you will do better with your own bender. In addition, your own bender can be personalized; the page on bending saddles describes how to permanently mark your own bender for the center of a 22º bend for instance. Benders are a relatively inexpensive part of the electricians tool kit and can well last a lifetime.

Conduit bending for the beginner

Bending conduit saddles

A conduit bending-guide-on-how-to-bend-a-saddle-in-emt-conduit

Bending a proper saddle in EMT is often one of the most difficult electricians will face, but there is no need for that to be. Saddles are not difficult; even the dreaded 3 point saddle is easy to make with just a couple of simple tips and some experience.

Comments

De Greek profile image

De Greek Level 2 Commenter 20 months ago

Nahhh... when I build my house you just have to come over and do all this stuff for me :-))

wilderness profile image

wilderness Hub Author 20 months ago

It's a deal! You pick up the travel expenses and I'll be there will bells on. :)

Anna Marie Bowman profile image

Anna Marie Bowman Level 4 Commenter 20 months ago

Looks good to me! You didn't just list the hubs, but provided some info to guide people on where to go. Great job!!!

wilderness profile image

wilderness Hub Author 20 months ago

Thanks for the critique - I'm trying to help people navigate the maze of the net a little easier.

DREAM ON profile image

DREAM ON Level 7 Commenter 20 months ago

Very interesting and helpful.

SteveoMc profile image

SteveoMc 20 months ago

I think it is a great idea....want to hear the outcome, and bend some conduit.

wilderness profile image

wilderness Hub Author 20 months ago

Steve, it will be interesting. It can be so difficult to find good information on the net, maybe this kind of hub will help someone.

The eternal plea of all apprentices - "I want to bend conduit!" It actually can be fun, and can be a real challenge as well.

electrician 19 months ago

Really helpful, I never learned to do conduit do i just avoid it. Thanks.

wilderness profile image

wilderness Hub Author 19 months ago

I'm glad you found it useful. I have found that the biggest problem to learning to bend conduit is learning to think in three dimensions instead of two. The math calculations, the actual bending action; these are not difficult. Visualizing the possibilities or the finished product is much harder to learn.

louis 17 months ago

I have a exam tomorrow on pipe bending and I left my books in my locker but it was a blessing in disguise. This site is showing me way more than my teacher is(or has time to). Thanks!

wilderness profile image

wilderness Hub Author 17 months ago

Glad to be of some help, Louis, and I hope you ace your test!

Louis 17 months ago

I got 96%... Thanks again!

wilderness profile image

wilderness Hub Author 17 months ago

Hey, that's great! I assume you're on the road to becoming a journeyman electrician - with that kind of work and results you'll make it for sure. Way to go!

m3t00 3 weeks ago

i have been making concentric bends, but am having trouble getting the right stub length for the next pipe. i take the stub length minus radius plus Developed Length. they don't come out right. do you have any suggestions?

wilderness profile image

wilderness Hub Author 3 weeks ago

I'm having a little trouble with your terminology (not unusual, many terms are only used locally). Mostly, I'm not sure what you mean by "developed length".

It sounds like you are trying to use, or develop, a "deduct" for making concentric bends just like we all use for hand benders? It's certainly possible, but a few things will have to be considered. First, most people measure the radius from the inside of the curve, yet the stub length will include one outside pipe diameter in addition to the radius. Are your stubs all a little long?

In addition, you will need measurements from the very start of the actual bend and most large benders have a fitting outside the bending shoe to hold the pipe but provides no actual bend.

Measuring for a stub length for 3" pipe on a 24" radius would be the desired stub length - 24" -3". If you want that pipe outside of another already installed pipe and the total length of stub (to the outside of the bend, just as done for small pipe) is to be 40" the bend must start at 40 - 3 - 24 = 17" for a 24" radius bend.

Bear in mind that a 3" pipe isn't actually 3" outside diameter and that the front of the piece holding the pipe on the bender isn't the start of the bend. Both of these will have to be considered to get a really accurate stub length.

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